Assignment: Textbook Problems: Failure Modes Effects Analysis Project

Assignment: Textbook Problems: Failure Modes Effects Analysis Project

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Assignment: Textbook Problems: Failure Modes Effects Analysis Project

Summary

PROBLEMS

1. An FMEA will be performed on postoperative infections. Data is available by surgery type on the frequency, severity, and detectability of these infections. The director of quality improvement wants you to prepare a priority list giving the order in which the various sur- geries should be examined, to produce the greatest potential benefit for the organization. Severity is ranked from most severe (4) to least severe (1), and detectability is ranked from difficult to detect (4) to easy to detect (1). Calculate a frequency ranking from very high (5) to very low (1) based on the number of infections and cases shown in the following and the RPNs for each type of surgery. Which surgery should be examined first? Which surgery should be examined last? What is the maximum possible risk score for this analysis?

Surgery Types

Number of Infections

Number of Cases

Frequency

Severity of Infections

Detectability

Risk Priority Number

Thoracic 5

Neuro 1

Orthopedic 50

Plastic 32

Oral 25

General 100

200 3 3

100 4 3

2,000 2 2

800 1 2

500 1 1

5,000 2 1

2. Instead of the ordinal ranking of frequency, 1 to 5, used in problem 10.1, the director of quality improvement has collected data on the number of cases for each type of surgery and the num- ber of patients that contracted a postoperative infection. The director wants you to recalculate the RPN using the actual incidence rates of infection. Infection severity and detectability are ranked the same as in problem 10.1. Compare your new RPNs with those calculated in 10.1. How does the use of the incidence rate change the improvement work list? Which surgery should be examined last? What is the maximum possible risk score for this analysis?

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